Turning Residual Biomass Into High-Value, Carbon-Negative Materials

ITER Technologies designs advanced, multi-stage pyrolysis systems engineered for complete carbonization, full heat recovery, and autothermal operation. Our design replaces outdated auger and rotary kiln systems - this ensures every particle is evenly carbonized, enabling complete pollutant destruction and producing ultra-pure biocarbon suitable for high-value industrial and agricultural applications.

We partnered with JCT Calderas - leaders in thermal systems with over 1,200 industrial installations - to bring our design to commercial scale. Together, we have successfully built and operated a full-scale demo unit, processing tons of biomass and validating our system’s performance in real-world conditions. We are now marketing and commercializing our technology worldwide.

Black and white logo of ITER Technologies with stylized wave design.
JCT logo with the tagline 'Soluciones con Energia'

Our design is the culmination of over 30 years of experience working in the field of thermochemical conversions and decarbonization.

Meet Our Technology

The ITER Advantages

  • We don’t just sell pyrolysis reactors - we deliver a complete, turnkey carbonization system. Each installation includes an integrated dryer, full material-handling infrastructure, and all auxiliary equipment required for continuous operation. Simply provide the space, and ITER supplies a fully engineered, ready-to-run solution tailored to your feedstock and operational needs.

    Our systems feature Siemens IoT automation, with advanced process control, remote monitoring, and data acquisition designed for future compliance, traceability, and carbon credit verification.

    Every unit is built to meet North American and European certification requirements, ensuring safe, reliable, and globally compliant operation from day one.

  • Our systems are engineered for maximum flexibility and minimal pre-treatment, capable of processing a wide range of carbonaceous materials — from agricultural residues and wood waste to more challenging feedstocks with variable particle size or moisture content.

    Through our Internal Thermal Energy Recovery (ITER©) design, all pyrolysis vapors are redirected into the combustion chamber to fuel the process. Once initiated with a small external energy input, the system achieves long-duration autothermal operation, running continuously for weeks at a time with exceptional thermal stability and minimal operator intervention.

    Each plant is optimized for low staffing requirements - typically one operator at the control system and one person managing material logistics.

    With a compact, modular footprint, ITER units can be deployed in remote, rural, or industrial environments with ease, making carbon-negative processing accessible virtually anywhere.

  • At ITER, support is not an add-on, it is a core component of our technology offering. We are committed to guiding clients through every stage of their carbon project, from early planning to long-term operation. With real-time online monitoring, remote diagnostics, and direct access to our engineering team, you can rely on rapid, expert assistance whenever you need it.

    We provide comprehensive services including:

    • Feedstock analysis and test carbonization at our partnered laboratory facilities.

    • Permitting support, including emissions testing, air compliance, and environmental approvals.

    • Infrastructure and integration consulting, covering site layout, utilities, and technical interfaces.

    • On-site supervision during installation, assembly, and commissioning.

    • Technical training and operator certification to ensure safe, efficient operation.

    • Fast-response on-site service supported by advanced remote monitoring tools.

    • Expert guidance on carbon credit certification, biochar standards, and market positioning.

    Our goal is to build long-term partnerships, ensuring your system performs at its highest potential and your carbon project delivers measurable, lasting value.

  • Our reactor design maximizes the energy potential of every kilogram of biomass. During pyrolysis, the combustion of process gases and vapors generates up to three times the thermal energy required to run the system - allowing ITER units to operate fully autothermally while supplying additional usable heat to your facility.

    This surplus energy can be redirected into:

    • Pre-drying incoming feedstock, dramatically increasing throughput and improving carbonization efficiency.

    • Steam generation for electricity production or integration with existing thermal systems.

    • Space heating for agricultural buildings, industrial facilities, or district heating networks.

    Beyond simple energy reuse, our Internal Thermal Energy Recovery architecture captures and recovers heat that is typically wasted in conventional pyrolysis systems. This results in:

    • Lower operating costs and reduced external fuel demand

    • Higher overall system efficiency

    • Improved temperature control and reaction stability

    • A significantly smaller carbon footprint compared to competing designs

    ITER’s heat recovery capabilities turn biomass waste into not only a carbon-negative product but also a reliable source of renewable thermal energy.

  • Our process doesn’t just convert biomass into stable carbon - it also destroys organic pollutants at their source. Because all pyrolysis vapors and gases are routed into a high-temperature combustion chamber operating at >1000°C, even the most persistent organic contaminants are fully oxidized. This includes dyes, solvents, industrial chemicals, plastics-derived volatiles, PFAS precursors, and other recalcitrant compounds that are extremely difficult to manage through conventional thermal or chemical treatment.

    This capability allows ITER systems to safely process contaminated or unconventional feedstocks, enabling:

    • Remediation of materials containing hard-to-treat organic pollutants

    • Processing of plastics-rich or mixed waste streams

    • Treatment of industrial by-products and residues that cannot be landfilled or incinerated

    • Conversion of problematic materials into clean, stable carbon while preventing pollutant release

    By combining controlled pyrolysis with ultra-high-temperature thermal oxidation, ITER provides a closed-loop, emissions-controlled pathway for turning contaminated waste streams into valuable carbon products.

  • Our multi-stage design provides exceptional control over carbonization conditions, enabling the production of highly consistent and application-specific carbon materials. With industry-leading residence times, every particle undergoes complete devolatilization and uniform high-temperature treatment - resulting in biocarbon with unmatched purity and stability.

    This level of refinement opens the door to premium, regulation-sensitive markets traditionally inaccessible to conventional biochar technologies, including:

    • Food and feed applications requiring stringent contaminant limits

    • Pharmaceutical and cosmetic ingredients

    • Electronics and energy storage materials, where consistency and purity are critical

    • High-grade filtration and adsorption media

    • Advanced carbon materials for specialty industrial processes

    By delivering a reliably clean, homogenous carbon product, ITER systems allow clients to move beyond commodity biochar and into high-value sectors where purity, reproducibility, and certification are mandatory.

Diagram of an ITER Technology plant design with pumps, valves, and control panels.

Demonstration of Possible Plant Layout

ITER machine with yellow railing and stairs, connected to metal pipes, situated in a warehouse or industrial space.
ITER equipment setup outdoors under a metal roof, including a large black tank with yellow safety railings, pipes, stairs, and a small engine or generator on a yellow stand.

Compare our Models

All ITER systems offer the same benefits and advantages - the only difference is the scale at which they operate to best suit your needs. Custom scales are also possible if either of the following don’t match your conditions.



Valentina Francesca 
Particle Size Acceptance <2.5 cm <5 cm
Maximum Processing Capacity  400 kg/hr at 60% Moisture 1250 kg/hr at 60% Moisture
Carbon Removal Potential  ~450-1,400 ton CO2e/yr ~1,400-4,300 ton CO2e/yr
Maximum Operating Temperature 750 deg C 750 deg C
Material Bulk Residence Time
40 minutes 40 minutes 
Electrical Power Consumption   14 kW  34 kW
Startup Fuel Consumption    300 kg Propane or LNG 800 kg Propane or LNG
Energy Required for Pyrolysis    140 kW 640 kW
Energy Produced from Vapor Combustion   420 kW 1800 kW
Plant Footprint   L: 6m, W: 3m, H: 6m   L: 10m, W: 6m, H: 10m  
Reactor Vessels Material    316 SS 316 SS 

Figures based on 7,000 operating hours using woody biomass. Dimensions reflect reactor assembly without integrated dryer.

INTERESTED?

If you’d like to learn more about how ITER Technologies can help you meet your carbon reduction and biocarbon application goals, reach out below!

Contact Us
Certificate

Certifiable CO2 Removal

Waste reduction

Waste Volume Reduction

Renewable energy

Renewable Heat & Energy

Ultra-pure biochar

Ultra-Pure Biocarbon